Design of Zinc Tailings Storage Facility

Design of Zinc Tailings Storage Facility

Author: Albertus Du Plessis
Conference: 6th International Mining and Industrial Waste Management Conference
Date: October 29-31, 2018

ABSTRACT
One of the largest diversified natural resource companies required a tailings storage facility (TSF) as part of the new Zinc mine in the Northern Cape, South Africa. The concept design incorporated a spigot deposition system, but due to footprint and cost limitations, the final design was changed to a centerline and upstream constructed, cyclone deposition method, which provides an acceptably stable outer zone, built from cyclone underflow (coarse tailings) with cyclone overflow (finer tailings) stored in the internal basin. A concrete penstock tower was provided to decant supernatant and rain water, through to the return water dam. Although the area experiences extreme evaporation, the water balance still indicated that sufficient capacity will be required in the return water system to remove water from the TSF within reasonable timeframes without spillage to the environment. This paper discusses some of the design aspects and challenges faced during the design process.

 

Download the full technical paper.

Download

Recent Insights

October 2025
2025 CCE Awards Showcase: Salton Sea Species Conservation Habitat Project
September 2025
Klamath River Renewal Project - Dam Breach Analysis Used for Designing the Final Breach of the Iron Gate Dam
September 2025
Klamath River Renewal Project - Optimization of the Iron Gate Dam Historic Diversion Tunnel Using CFD Analysis to Support Reservoir Drawdown
September 2025
Klamath River Renewal Project - Design of Dam Modification for Reservoir Drawdown, River Diversion and Dam Removal of the Copco No. 1 Dam
September 2025
Drawdown Modelling of Four Reservoirs on the Klamath River to Support Hydroelectric Facility Decommissioning
September 2025
Laying Groundwork for Future Mining: Infrastructure Support by Knight Piésold
September 2025
Lessons Learned in the Interpretation of SCPT on a Tailings Facility Using the CSSM Framework
September 2025
Challenges of Tailings Transport Pumping Systems in Negative Static Head Applications
September 2025
Hydraulic Evaluation of Tailings Transport Systems in Mountainous Terrain: Density Wave Analysis
September 2025
The Role of Rheology Tests in the Design and Operation of Long-Distance Slurry Transport Systems
August 2025
The Evolution of Structural Domains from Scoping Study to Operations for the Meadowbank Mine – Amaruq Site
August 2025
Safe Dams, Straight Talk: The Knight Piésold Difference
July 2025
Knight Piésold Zambia: Building a Future of Engineering Brilliance and Local Empowerment
July 2025
Water Engineering for Modern Mining: Bridging Mining with Sustainability
June 2025
The Essence of Material Compatibility in Advanced Barrier Systems of Existing TSFs
June 2025
Inverted Barriers in Tailings Storage Facilities: Lessons Learnt
June 2025
Prioritizing the Mitigation of Legacy Geomechanical Mine Hazards Using a Risk-Based Approach
May 2025
Knight Piésold: Sustainable Projects in DRC Through Baseline Studies
April 2025
Advancements in Geotechnical Investigations for the Characterisation of Upstream Tailings Dams in SA
November 2024
Knight Piésold: Commitment to African Excellence